The mark
of a premium beer has always been its taste and it is for taste
of their beers that brewers around the world routinely visit the
Carlsberg laboratory in Copenhagen, in an attempt to learn the principles
which for over a century have put Carlsberg at the forefront of
the brewing industry.
Walking around
the Carlsberg Brewery you can't help but wonder at the astute decisions
that were made so many years ago by the pioneers of the Carlsberg
empire and which even today guide the day to day running of the
firm. It should be enough to stand under the gates leading to the
brewery to realise that this is not just another beer factory. For
a start, the entrance is no ordinary iron fence with perhaps a guard
house to deter unwelcome strangers. Rather it is a widely acclaimed
work of art by sculptor H.P. Pedersen-Dan, commissioned in 1901
by Carl Jacobsen, son and heir of the founder of Carlsberg. Made
entirely from granite, the work represents four lifesize elephants,
each with the name of one of Carl's four children carved into its
flank.
The brewery's
chimney with its convoluted shape and its base decorated with exact
replicas of the chimers from Notra Dame Cathedral is indicative
of the history that surrounds Carlsberg. Stroll through the buildings
and the usual gray and concrete which one might expect of a modern
factory are replaced by delicate reliefs and bronze statues of the
type more often associated with museums than breweries. And in fact
Carlsberg does have its own museum where the history of Danish brewing
in general and the Jacobsen family in particular are on permanent
display. This project, too, was the work of Carl Jacobsen who in
1888 took over from his father, Jacob Christian Jacobsen, himself
a man of considerable vision, insight and commitment.
J.C. Jacobsen
made his first beer in his mother's wash copper back in the 1880's
after having studied beer brewing in Bavaria and Munich. J.C.'s
firm conviction was that the taste of a beer was only as good as
the yeast used in its fermentation and so he travelled 600 miles
by stagecoach from Copenhagen to Munich to secure an especially
pure strand of yeast from the renowned brewmaster Gabriel Sedlmayr.
Jacobsen used it to produce Denmark's first bottle-fermented beers.
At a time when
beer was fermented in large vats Jacobsen took the revolutionary
step of fermenting his beers in their bottles and with the same
zeal that led him to Dedlmayr he used money left to him by his mother
to open his first brewery on a hill just outside the town of Copenhagen.
On November
10, 1842, the first beer under the Carlsberg label was brewed and
Jacob Christian Jacobsen's foresight began to pay dividends. With
friends such as Pasteur and Sedlmayr to encourage him, Jacobsen
set up the Carlsberg Laboratory in 1875 to study the entire brewing
process. Within a few short years the laboratory had made a significant
breakthrough. Emil Hansen, a young scientist, isolated the first
single-cell yeast culture from which eventually would come the realisation
that not all yeast strains produce the same quality beer. This knowledge
led to the further isolating of individual strains according to
their fermenting qualities and the elimination of those unsuitable
to the brewery's needs for producing only premium beers.
Spurred on by
his relish of science, Jacobsen quickly established his Carlsberg
laboratory as a leader in scientific studies, drawing notable scientists
from all over the world to its modern facilities. It was here that
the idea of developing a breeding program for yeast was first muted,
and here too that significant achievements in protein research were
made by distinguished scientists of the calibre of Professor S.P.L.
Sorensen.
This tradition
of constant development in the beer brewing process has never been
forsaken and one of the most recent breakthroughs made at the laboratory
has been the technique for fermenting and storing beer in the same
tanks. Until now this part of the process was very space consuming
and added significantly to the overall costs of beer production.
This new technique allows Carlsberg to streamline its manufacturing
by rationalising its employment requirements while still maintaining
its competitive pricing structure. It is this very type of ongoing
application to the work its founder instigated which gives Carlsberg
a competitive edge envied by even larger breweries with much greater
turnover and market share.
One year after
establishing the Carlsberg Laboratory, J.C. Jacobsen set up the
Carlsberg Foundation whose three principle objectives remain inherent
in the functioning of the firm today: to sponsor the scientific
research carried out by the Carlsberg Laboratory: to award funds
to deserving groups and individuals in the disciplines of the Arts
and Sciences; and to administer the operations of the Danish Museum
of Historical Relics of Frederiksberg Castle, the restoration of
which was pioneered by Jacobsen last century.
"The Foundation
distinguishes Carlsberg from other businesses of the world",
says Paul-Ove Kuhnel, Vice-President of Carlsberg. "The Foundation
owns 51% of the company shares and this protects it from takeover,
however the Foundation itself is not owned by anyone, it is owned
by itself if you like. What is notable about it is that the money
made from its dividends goes back into society by way of grants
to artists and scientists for example. This continues the notion
of our founder that the firm should give something back to Danish
society from the money generated by the sale of its beers. Although
there is no-one from the Jacobsen family in the Foundation today,
the scientists who make up the greater number of its members are
in the best position to administer the granting of funds and awards,
besides which of course they also run the Foundation".
It was this
same spirit of enterprise and endeavour which was to see the Carlsberg
name become synonymous with beer making of a standard of excellence
other brewers would come to both respect and imitate.
Today, as in
the past, other brewers routinely visit the Carlsberg brewery in
Copenhagen in an attempt to learn the principles that for over a
century have put Carlsberg at the forefront of the brewing industry.
Mr. Hans Henrik Dahl, the Brewmaster at Carlsberg is justly proud
of the attention paid to their yeast by other breweries around the
world, some of them many times larger than Carlsberg.
"The yeast
used in the brewing of the beers makes all the difference",
says Mr. Dahl. "Here at Carlsberg we use the yeast our founder
J.C. Jacobsen discovered in studies at the Carlsberg laboratory
last century. It is this one primary ingredient which gives our
beers a particular characteristic of taste and flavour. Different
breweries use different yeasts and of course this leads to the varied
tastes in beer that exist around the world. All Carlsberg breweries
use this one yeast strain grown for our personal use in the Carlsberg
laboratory from a single cell strain kept in the laboratory for
that purpose.
"Our 'quality assurance' people responsible for propagating
the strain and they travel the world ensuring that the same procedures
are carried out wherever we have a brewery or have licensed someone
to brew our beer. In this way the famous Carlsberg taste and quality
is assured no matter where the beer is brewed because you don't
get the variations in product composition that can otherwise affect
the beer".
Carlsberg's
reputation for being at the forefront of beer brewing in the world
is in no small part thanks to its efforts in the area of quality
control. A walk through the brewing plant reveals even to the casual
observer an obvious concern with cleanliness and efficiency.
Says Mr. Dahl,
"We are very particular about the cleanliness of the equipment
we use, our tanks in particular. Any trace of the bacteria anywhere
along the process can contaminate and destroy the beer you are producing.
Bacteria will affect the beer fermentation and ultimately the taste
and body of your beer. Unless we are absolutely stringent with the
degree of cleanliness we insist upon, we cannot guarantee that the
end result will be a beer that Carlsberg would be proud to put its
name on".
This philosophy
is applied to all Carsberg Breweries in almost 30 countries around
the world, with regular inspections carried out to ensure that the
optimum level of production hygiene is adhered to. In the remaining
countries where Carlsberg beer is distributed, and there are over
140, the controls on product shipment and distribution are just
as tightly monitored to reduce the possibility of any flaw with
the quality due to spoilage from inappropriate storage or variations
in climate.
Although the
brewing process itself is complicated to the uninitiated, there
is an immediate sense that every step in the process is guided by
exacting standards of the kind other breweries are eager to adopt.
For Vice-President, Mr. Kuhnel, one of the things that sets Carlsberg
apart and is the envy of other breweries is the attention Carlsberg
have always given to their raw materials.
"There
is no point in using low or poor quality malt in your brewing",
he says pointedly. "You can buy cheap barley and produce the
subsequently cheap malt, or you can buy cheap malt itself. Either
way you do not get the premium beer you might desire. For a start
the colour will be hazy rather than vivid, the body will be inconsistent
and the beer as a whole will lack character and flavour. At Carlsberg
we elect to spend more money on buying high quality barley and so
on, increasing the likelihood that we will produce a beer of a remarkably
high standard, which as Mr. Dahl has said we would be proud to put
the Carlsberg name to".
"Since
it is our commitment to be the very best in terms of quality, we
invest heavily in new technology", Paul-Ove continues. "At
the moment for instance our scientists are working on ways to shorten
the brewing process without affecting the quality of the end product.
The aim of the firm is to always be at least 25% better than our
competitors and this becomes particularly important with the EEC.
Pricing will be a major factor in our dealings with our European
competitors and what we need to do now is maintain our current pricing
structure while at the same time reducing our production costs".
"It takes
from four to six weeks to make one bottle of beer from the time
we are at work in the brew house to the bottling", says Mr.
Dahl, picking up on the point that brewing is time consuming and
costly. "The stronger the brew, the longer the brewing time.
Because we brew 16 different types of beers and they vary in strength
from the very light to the very dark, even the fermentation time
will vary from between seven to nine days. On top of this you then
have storage period ranging from a few days to four weeks, so you
have to be efficient and cost-effective.
"We could
do what a lot of breweries do and produce beer very quickly using
enzymes and other agents which shorten the processing time, but
then you wouldn't have Carsberg beer", adds Mr. Kuhnel. "For
us the final quality is worth the wait".
Carlsberg has
one of the most modern bottling systems in the world with a capacity
for processing 78,000 bottles an hour. This aspect of its operations
is indicative of the progressive position adopted by the firm in
introducing a computer system which is so sophisticated it can be
programmed for each individual week of the year to control the different
stages of production of the various types of beers, from the addition
of yeast to the final bottling.
In the end,
however, it is the beer which counts and Mr. Khunel believes that
while Carlsberg beer is of the highest quality, beer in general
is for immediate consumption and unlike wine most beer does not
improve with bottle age. This is due mainly to the oxidation of
the beers which in turn leads invariably to a loss of the very taste
and flavour he and his team at Carlsberg aim for.
"The good
thing about beer", Mr. Kuhnel reflects, "is that it can
be enjoyed with food or on its own. And now with the introduction
of more and more sweet and light beers the consumer can match individual
beers with the particular foods they enjoy".
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